Home / Table Saw / Building A Table Saw Table / Building A Table Saw Table Plans For A Table Saw Outfeed Table Building A Table Saw Bench Plans For Building A Table Saw Table Homemade Table Saw Router Table
Edith Hart Table Saw August 28th, 2018 - 14:19:06
The quality of the table saw surface (or "bed") is extremely important to the overall performance of the machine. The table surface needs to be reliably flat and rigid to properly support the workpiece during a cut. As one of the most massive parts of the saw, the table surface also plays a major role in absorbing vibration. Because of the need for mass, rigidity and flatness, cast iron is the material of choice for the top of a table saw. On a quality saw, the table is made using a hefty quantity of cast iron and state-of-the-art foundry methods. The end result of the casting process is then precision ground to flatness in the .0005'' tolerance range.
There are many things you will want to consider before purchasing a new table saw for your shop. There are three main types of table saws: (1) the lightweight, inexpensive and portable contractor's saw, (2) the cabinet saw, so-named because it has an enclosed cabinet as opposed to open base and (3) the new breed of so-called "Hybrid" table saws which fill the price gap between contractor's saws and cabinet saws. This discussion will be only concern cabinet saws because, in my experience, nothing less will do for a shop that produces fine woodworking. Smaller saws lack both the accuracy and capacity of cabinet saws.
Needless to say, the table must be exactly the same height as the top of the table saw table and you may need to extend the slots for the miter gauge into the beginning of the top of the outfeed table. If your saw extension table extends 50 inches or so to the right of the blade, so should your outfeed table and it should extend along the entire back edge of the table saw to the left of the blade. The saw should ideally be oriented so that you can bring long lumber through the shop door and directly onto the saw table without having to turn a corner.
If you consider that a sheet of plywood measures 48" in width, I would think that you might want to opt for a 50-inch rip as opposed to the slightly less expensive 30" rip capacity. You might want to rip off only one inch from that sheet of plywood and, while doing that, you will want the plywood to be fully supported. You might want to crosscut a sheet of plywood into two 48" pieces. You also should consider the rip space to the left of the blade: The wider, the better. Sometimes, you might want to accomplish tasks that require the fence to be put over to the left side of the blade.
Saws specifically designed for hobbyists and home use are usually outfitted with motors under 3 HP and can be operated on standard 110 volt residential circuitry. In general, motors in this class are powerful enough for routine cutting of sheet goods and hardwoods up to 1'' thick. Professional-class saws, on the other hand, have motors in the 3- 5 HP range and require a 220 volt power supply. Motors in this category are designed to stand up to hours of continuous duty, and have enough power to cut thick, heavy hardwood stock without bogging down.
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