Edith Hart Table Saw August 28th, 2018 - 15:08:12
There is a rule that says, "Never stand directly behind a horse or a table saw." Sooner or later every table saw operator will do something stupid that causes a kickback. If the operator makes it a practice to avoid standing where the kickback will occur behind the blade, he or she will probably avoid the severe injury that can be inflicted by a flying piece of wood striking the face, neck, chest or arms of the woodworker.
The trunnion determines the accuracy of your cuts so you want to be sure that it is well built and accurately machined. The saw blade must always be exactly where you need it to be. Furthermore, the trunnion must be easy to operate. It should not require Superman to raise or tilt the blade. As time goes on, you may find that it is harder to turn the wheels or cranks that operate the trunnion. This is usually because of sawdust contamination of the gears and/or lack of lubrication. Some better saws have ways of eliminating sawdust from the cabinet into an external dust port before it can get into the gears. Other saws come with self-cleaning gear teeth.
Another important safety device is the magnetic switch. This device protects you after an electrical power failure. If the power fails and you have a regular switch, the saw will come back on when the power comes back on. If you were to be near the blade at the time, this could be disastrous. A magnetic switch will not allow the saw to start again until you press the button. The location of the switch is also important. It should be right out front where it can be quickly accessed by a hand, foot or knee in the event of an emergency. The off button should be wide, red in color and should extend outside of the switch box like a mushroom for fast access.
Your new saw must have a rip capacity equal or wider than the widest thing you will ever want to rip. Usually, a cabinet saw will have a rip capacity of around 30 inches or 50 inches. A large rip capacity to the right of the blade will require an extension table to support work wider than the cast iron table. Many times, this extension table is included with the saw or, alternatively, you can easily build you own. The fence must have a tube or rail long enough to achieve the maximum with you want to rip.
Some saws shield the blade in a casing underneath the saw table and suck the dust out directly from there. Others slant the floor of the saw cabinet towards a dust collection port. Many just allow the sawdust to accumulate on the floor under the saw until you clean it out. You will always have some cleaning of the interior to do. Perhaps you won't wait until the sawdust has totally encased the trunnion gears packing itself up to the bottom of the table top. You will need to connect the saw to a dust collector through its dust port. The suction of the dust collector should be about 350 CFM for a 10" saw and more for a larger saw.
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