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Edith Hart Table Saw August 28th, 2018 - 14:31:46
The fence must be aligned so that the front of the blade and the rear of the blade are exactly the same distance from the fence at all settings. Once you have ascertained that the blade and fence are parallel to each other, you must cut some test boards to accurately set the fence to the scale. Set the fence to exactly 2" on the measuring scale. Rip a test board and measure it. Adjust the fence to the scale by moving the viewer's hairline left or right. Rip more boards until you have exact accuracy. The viewer through which you see the tape should be strong in magnification.
One table saw manufacturer I know believes in "aging" its cast iron machine table tops before milling them flat. The tops are cast and then left outside in a "bone yard" to bend, bow, warp and twist in the sun and rain for a year or so. Then, they are brought inside where all the rust is removed and the table top is ground absolutely flat and polished to sheen. The theory is that the metal needs to settle into a place where all post-casting movement has ceased and that the table should not be ground flat before this is done. Otherwise, the table may move out of absolute flatness after it is part of your new table saw and that it not at all desirable. Why? Because the flatness of your table saw top will determine the accuracy of your cuts. Be sure to check your new table saw for table flatness with a straightedge on or before delivery and afterwards from time to time. Lay the rule across the table top at all angles and check for daylight under the rule or rocking of the straightedge on the table top.
The motor, trunnions, arbor assembly, and gearing make up the essential mechanical components of the saw. These quality and robustness of these components varies considerably and can greatly impact the durability of the saw, its capacity for cutting heavy stock and its ability to stay in adjustment and hold settings.
The saw should come with a Biesemeyer or similar type fence included in the purchase price. This type of fence locks and aligns itself to a rectangular tube attached to the front of the saw table when you press down on a handle. Fence accuracy and ease of operation will be important every time you touch your table saw and so a cheap fence is no bargain. The fence will probably read measurements along a stick-on measuring tape on the top of the front fence rail tube. You will need to carefully adjust the fence for accuracy. Instructions of how to do this should come with the set-up instructions for the saw.
The trunnion is the mechanism inside the cabinet which is responsible for both raising and lowering the blade and tilting the blade for bevel cuts. It is controlled from the outside of the saw by two separate wheels or cranks: one for raising and lowering the blade (usually found on the front of the cabinet) and the other for tilting the blade (either left or right, depending on the saw) which is usually, but not always, located on the side of the cabinet.
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