Carla Cain Table Saw August 28th, 2018 - 09:20:02
Needless to say, the table must be exactly the same height as the top of the table saw table and you may need to extend the slots for the miter gauge into the beginning of the top of the outfeed table. If your saw extension table extends 50 inches or so to the right of the blade, so should your outfeed table and it should extend along the entire back edge of the table saw to the left of the blade. The saw should ideally be oriented so that you can bring long lumber through the shop door and directly onto the saw table without having to turn a corner.
Many table saws can be purchased with optional extension wings. Table extension wings bolt on to the right and left sides of the table and increase the surface area of the saw to help support wide stock and sheet materials. On a heavy duty stationary saw, the extensions are usually cast iron, while on smaller saws, they may be made of lighter stamped steel or the lighter "webbed" style of cast iron.
One drawback of lighter-weight table extensions is that they have less mass, and the overall mass of the saw is what soaks up the vibration crated by the motor and other moving parts. The added mass of heavy cast iron extension wings decreases vibration, which in turn helps the saw stay in calibration, and also helps it stay planted firmly on the shop floor. On less expensive saws, extensions made of stamped metal, or ones that aren't precision ground, can also compromise the overall flatness of the table surface.
Beginning at the bottom, the table saw base houses the working parts of the saw, including the trunnions, the arbor assembly, the sector gears, and sometimes the motor. On some saws, the base is a "cabinet" type, meaning that a fully enclosed base extends all the way to the floor. Other saws have an open base, meaning that the base consists of a metal box that surrounds the internal working parts of the saw on four sides, but not the bottom. Open base saws have legs that extend downward from the bottom of the base to the floor.
The trunnion is the mechanism inside the cabinet which is responsible for both raising and lowering the blade and tilting the blade for bevel cuts. It is controlled from the outside of the saw by two separate wheels or cranks: one for raising and lowering the blade (usually found on the front of the cabinet) and the other for tilting the blade (either left or right, depending on the saw) which is usually, but not always, located on the side of the cabinet.
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