Carla Cain Table Saw August 28th, 2018 - 09:14:42
My ideal would be to never have a speck of dust reach the gears of my table saw trunnion and that all sawdust would be sucked away from the saw blade and out of the machine as soon as it was made. I would never need to clean out sawdust from inside the saw cabinet and the trunnion would always operate smoothly and easily. While I don't expect to ever see my dream fully realized, there are saws on the market today that closely approach this level of efficiency in sawdust extraction.
I'd like to take a minute to talk about the features that you should be looking for and what these features will mean to you after you unpack and set up your new table saw. These features include: motor horsepower, blade size, trunnion construction, tabletop flatness, tabletop size, arbor size and arbor bearings, sawdust extraction, ease of operation including raising, lowering and tilting the blade, tilt of the blade (left or right), the necessity of a magnetic switch and the importance of its location, ease of access to the interior of the cabinet, accuracy and ease of operation of the fence, the amount of rip space to the right and the left of the blade, safety features and table saw mobility around the shop. In addition to the table saw itself, you may want to construct an outfeed table around the back of the saw, if space permits. We'll talk about that, as well.
If you are looking for a machine that can aid you in making straight cuts or doing cut offs on your wooden furniture and fixtures at home, a table saw is definitely what you need.
The saw blade is mounted on an arbor with an arbor nut and the arbor is turned by the motor usually via pulleys and 1 to 3 V-belts. The arbor is mounted into the trunnion inside two or more arbor bearings. These should be sealed from dust for obvious reasons. The size of the arbor determines the size of the hole in the middle of the saw blade. This is usually 5/8" for a 10" blade and 1" or larger for blades larger than that. The strength and alignment of the arbor and the bearings which support it determine the accuracy and smoothness of the table saw. Vibration and noise should be kept to a minimum and the saw blade should be straight in the table from front to back at all elevations and bevel angles.
The motor, trunnions, arbor assembly, and gearing make up the essential mechanical components of the saw. These quality and robustness of these components varies considerably and can greatly impact the durability of the saw, its capacity for cutting heavy stock and its ability to stay in adjustment and hold settings.
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