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Miniature Table Saw

Courtney White   Table Saw   July 29th, 2018 - 00:55:40

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A hybrid table saw is a lot like the contractor saw with a few key differences. For one thing, it is much more compact than the contractor saw and does not require as much room in your tool shed. The hybrid table saw also offers some of the features of the cabinet saw. With its solid and heavy base, it has the lower vibration of a cabinet saw along with dust control. A contractor saw or a hybrid saw of good quality suits the needs of most woodworkers.

The quality of the table saw surface (or "bed") is extremely important to the overall performance of the machine. The table surface needs to be reliably flat and rigid to properly support the workpiece during a cut. As one of the most massive parts of the saw, the table surface also plays a major role in absorbing vibration. Because of the need for mass, rigidity and flatness, cast iron is the material of choice for the top of a table saw. On a quality saw, the table is made using a hefty quantity of cast iron and state-of-the-art foundry methods. The end result of the casting process is then precision ground to flatness in the .0005'' tolerance range.

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My ideal would be to never have a speck of dust reach the gears of my table saw trunnion and that all sawdust would be sucked away from the saw blade and out of the machine as soon as it was made. I would never need to clean out sawdust from inside the saw cabinet and the trunnion would always operate smoothly and easily. While I don't expect to ever see my dream fully realized, there are saws on the market today that closely approach this level of efficiency in sawdust extraction.

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In the modern table saw, regardless of type, the depth of a cut is changed by adjusting the distance that the blade sticks out above the table surface. The more the blade protrudes from the table, the deeper the cut that is made in the material will be. Conversely, the less a blade protrudes from the table, the more shallow the cut that is made in the material being cut, will be.

One table saw manufacturer I know believes in "aging" its cast iron machine table tops before milling them flat. The tops are cast and then left outside in a "bone yard" to bend, bow, warp and twist in the sun and rain for a year or so. Then, they are brought inside where all the rust is removed and the table top is ground absolutely flat and polished to sheen. The theory is that the metal needs to settle into a place where all post-casting movement has ceased and that the table should not be ground flat before this is done. Otherwise, the table may move out of absolute flatness after it is part of your new table saw and that it not at all desirable. Why? Because the flatness of your table saw top will determine the accuracy of your cuts. Be sure to check your new table saw for table flatness with a straightedge on or before delivery and afterwards from time to time. Lay the rule across the table top at all angles and check for daylight under the rule or rocking of the straightedge on the table top.

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