John Frye Table Saw August 28th, 2018 - 10:42:36
In the modern table saw, regardless of type, the depth of a cut is changed by adjusting the distance that the blade sticks out above the table surface. The more the blade protrudes from the table, the deeper the cut that is made in the material will be. Conversely, the less a blade protrudes from the table, the more shallow the cut that is made in the material being cut, will be.
One drawback of lighter-weight table extensions is that they have less mass, and the overall mass of the saw is what soaks up the vibration crated by the motor and other moving parts. The added mass of heavy cast iron extension wings decreases vibration, which in turn helps the saw stay in calibration, and also helps it stay planted firmly on the shop floor. On less expensive saws, extensions made of stamped metal, or ones that aren't precision ground, can also compromise the overall flatness of the table surface.
My ideal would be to never have a speck of dust reach the gears of my table saw trunnion and that all sawdust would be sucked away from the saw blade and out of the machine as soon as it was made. I would never need to clean out sawdust from inside the saw cabinet and the trunnion would always operate smoothly and easily. While I don't expect to ever see my dream fully realized, there are saws on the market today that closely approach this level of efficiency in sawdust extraction.
There is a rule that says, "Never stand directly behind a horse or a table saw." Sooner or later every table saw operator will do something stupid that causes a kickback. If the operator makes it a practice to avoid standing where the kickback will occur behind the blade, he or she will probably avoid the severe injury that can be inflicted by a flying piece of wood striking the face, neck, chest or arms of the woodworker.
Needless to say, the table must be exactly the same height as the top of the table saw table and you may need to extend the slots for the miter gauge into the beginning of the top of the outfeed table. If your saw extension table extends 50 inches or so to the right of the blade, so should your outfeed table and it should extend along the entire back edge of the table saw to the left of the blade. The saw should ideally be oriented so that you can bring long lumber through the shop door and directly onto the saw table without having to turn a corner.
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