Luz Franks Table Saw August 28th, 2018 - 14:27:49
At least one, but preferably two or more access doors should be provided leading into the cabinet of the table saw. The one you will use most often will be for cleaning out the interior of sawdust. Another should give easy access to the motor, trunnion and belts for adjustment and repair. Many saws provide a removable access panel instead of a second door. That's fine for occasional motor, arbor, belt and trunnion access but you will want the sawdust door to open and close easily.
The table saw is the heart of your shop. You will use it more than any other machine and its accuracy and capacity will determine the quality and size of what you will be able to produce. This is akin to picking someone to marry: Ideally, it's for life and you will have to live with your decision for a long time to come. Therefore, rushing into purchasing the first table saw you see, without doing your homework, is like a quickie Las Vegas marriage, always a gamble.
One table saw manufacturer I know believes in "aging" its cast iron machine table tops before milling them flat. The tops are cast and then left outside in a "bone yard" to bend, bow, warp and twist in the sun and rain for a year or so. Then, they are brought inside where all the rust is removed and the table top is ground absolutely flat and polished to sheen. The theory is that the metal needs to settle into a place where all post-casting movement has ceased and that the table should not be ground flat before this is done. Otherwise, the table may move out of absolute flatness after it is part of your new table saw and that it not at all desirable. Why? Because the flatness of your table saw top will determine the accuracy of your cuts. Be sure to check your new table saw for table flatness with a straightedge on or before delivery and afterwards from time to time. Lay the rule across the table top at all angles and check for daylight under the rule or rocking of the straightedge on the table top.
The saw blade is mounted on an arbor with an arbor nut and the arbor is turned by the motor usually via pulleys and 1 to 3 V-belts. The arbor is mounted into the trunnion inside two or more arbor bearings. These should be sealed from dust for obvious reasons. The size of the arbor determines the size of the hole in the middle of the saw blade. This is usually 5/8" for a 10" blade and 1" or larger for blades larger than that. The strength and alignment of the arbor and the bearings which support it determine the accuracy and smoothness of the table saw. Vibration and noise should be kept to a minimum and the saw blade should be straight in the table from front to back at all elevations and bevel angles.
The trunnion determines the accuracy of your cuts so you want to be sure that it is well built and accurately machined. The saw blade must always be exactly where you need it to be. Furthermore, the trunnion must be easy to operate. It should not require Superman to raise or tilt the blade. As time goes on, you may find that it is harder to turn the wheels or cranks that operate the trunnion. This is usually because of sawdust contamination of the gears and/or lack of lubrication. Some better saws have ways of eliminating sawdust from the cabinet into an external dust port before it can get into the gears. Other saws come with self-cleaning gear teeth.
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