Edith Hart Table Saw August 28th, 2018 - 13:14:04
One table saw manufacturer I know believes in "aging" its cast iron machine table tops before milling them flat. The tops are cast and then left outside in a "bone yard" to bend, bow, warp and twist in the sun and rain for a year or so. Then, they are brought inside where all the rust is removed and the table top is ground absolutely flat and polished to sheen. The theory is that the metal needs to settle into a place where all post-casting movement has ceased and that the table should not be ground flat before this is done. Otherwise, the table may move out of absolute flatness after it is part of your new table saw and that it not at all desirable. Why? Because the flatness of your table saw top will determine the accuracy of your cuts. Be sure to check your new table saw for table flatness with a straightedge on or before delivery and afterwards from time to time. Lay the rule across the table top at all angles and check for daylight under the rule or rocking of the straightedge on the table top.
Your new saw must have a rip capacity equal or wider than the widest thing you will ever want to rip. Usually, a cabinet saw will have a rip capacity of around 30 inches or 50 inches. A large rip capacity to the right of the blade will require an extension table to support work wider than the cast iron table. Many times, this extension table is included with the saw or, alternatively, you can easily build you own. The fence must have a tube or rail long enough to achieve the maximum with you want to rip.
There is a rule that says, "Never stand directly behind a horse or a table saw." Sooner or later every table saw operator will do something stupid that causes a kickback. If the operator makes it a practice to avoid standing where the kickback will occur behind the blade, he or she will probably avoid the severe injury that can be inflicted by a flying piece of wood striking the face, neck, chest or arms of the woodworker.
The quality of the table saw surface (or "bed") is extremely important to the overall performance of the machine. The table surface needs to be reliably flat and rigid to properly support the workpiece during a cut. As one of the most massive parts of the saw, the table surface also plays a major role in absorbing vibration. Because of the need for mass, rigidity and flatness, cast iron is the material of choice for the top of a table saw. On a quality saw, the table is made using a hefty quantity of cast iron and state-of-the-art foundry methods. The end result of the casting process is then precision ground to flatness in the .0005'' tolerance range.
One of the more useful add-ons for just about any table saw is either an upgraded system offered by the manufacturer, or an aftermarket miter gauge or crosscutting sled. These tools provide, in various combinations, repeatable incremental angle positioning, longer fences, stop blocks and other advanced features that can come in handy in projects that call for precision crosscutting.
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