Willa Delaney Table Saw August 28th, 2018 - 15:39:41
One table saw manufacturer I know believes in "aging" its cast iron machine table tops before milling them flat. The tops are cast and then left outside in a "bone yard" to bend, bow, warp and twist in the sun and rain for a year or so. Then, they are brought inside where all the rust is removed and the table top is ground absolutely flat and polished to sheen. The theory is that the metal needs to settle into a place where all post-casting movement has ceased and that the table should not be ground flat before this is done. Otherwise, the table may move out of absolute flatness after it is part of your new table saw and that it not at all desirable. Why? Because the flatness of your table saw top will determine the accuracy of your cuts. Be sure to check your new table saw for table flatness with a straightedge on or before delivery and afterwards from time to time. Lay the rule across the table top at all angles and check for daylight under the rule or rocking of the straightedge on the table top.
I'd like to take a minute to talk about the features that you should be looking for and what these features will mean to you after you unpack and set up your new table saw. These features include: motor horsepower, blade size, trunnion construction, tabletop flatness, tabletop size, arbor size and arbor bearings, sawdust extraction, ease of operation including raising, lowering and tilting the blade, tilt of the blade (left or right), the necessity of a magnetic switch and the importance of its location, ease of access to the interior of the cabinet, accuracy and ease of operation of the fence, the amount of rip space to the right and the left of the blade, safety features and table saw mobility around the shop. In addition to the table saw itself, you may want to construct an outfeed table around the back of the saw, if space permits. We'll talk about that, as well.
Most table saws use the miter gauge and miter slot system to allow for crosscutting. A miter gauge consists of a cast metal protractor head attached to a length of metal bar. The bar rides in corresponding "miter slot" in the table saw's surface. Protractor on the "no frills" miter gauges that come with most table saws can be set to crosscut stock at any angle between 90 and 30 degrees and, if well made, do a serviceable job with most "routine" crosscutting.
One drawback of lighter-weight table extensions is that they have less mass, and the overall mass of the saw is what soaks up the vibration crated by the motor and other moving parts. The added mass of heavy cast iron extension wings decreases vibration, which in turn helps the saw stay in calibration, and also helps it stay planted firmly on the shop floor. On less expensive saws, extensions made of stamped metal, or ones that aren't precision ground, can also compromise the overall flatness of the table surface.
Woodworking can be a dangerous business. Always use a push stick or similar device. Fingers are not replaceable. Never try to rip narrow strips next to the fence. Instead, cut them off of the left side of the work piece. In this case, you would stand to the right of the blade. In short, think ahead about the possible complications of what you are about to do, keep your eyes wide open (wearing goggles, of course) and keep your wits about you at all times.
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