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Table Saw Motor Replacement

Georgina Shaffer   Table Saw   July 30th, 2018 - 16:44:57

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The quality and accuracy of fence systems, however, varies greatly across the spectrum. The quality of a table saw's fence system is an extremely important consideration: A poorly designed or inaccurate fence greatly diminishes the quality and accuracy of the cut, and can be a source of significant frustration. For saws in the price range of most hobbyists, the famous Biesemeyer T-square fence design sets the standard. Fortunately, many smaller, more affordable saws come standard with a reasonably accurate system patterned after the tried and true Biesemeyer design.

Your new saw must have a rip capacity equal or wider than the widest thing you will ever want to rip. Usually, a cabinet saw will have a rip capacity of around 30 inches or 50 inches. A large rip capacity to the right of the blade will require an extension table to support work wider than the cast iron table. Many times, this extension table is included with the saw or, alternatively, you can easily build you own. The fence must have a tube or rail long enough to achieve the maximum with you want to rip.

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Saws specifically designed for hobbyists and home use are usually outfitted with motors under 3 HP and can be operated on standard 110 volt residential circuitry. In general, motors in this class are powerful enough for routine cutting of sheet goods and hardwoods up to 1'' thick. Professional-class saws, on the other hand, have motors in the 3- 5 HP range and require a 220 volt power supply. Motors in this category are designed to stand up to hours of continuous duty, and have enough power to cut thick, heavy hardwood stock without bogging down.

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One table saw manufacturer I know believes in "aging" its cast iron machine table tops before milling them flat. The tops are cast and then left outside in a "bone yard" to bend, bow, warp and twist in the sun and rain for a year or so. Then, they are brought inside where all the rust is removed and the table top is ground absolutely flat and polished to sheen. The theory is that the metal needs to settle into a place where all post-casting movement has ceased and that the table should not be ground flat before this is done. Otherwise, the table may move out of absolute flatness after it is part of your new table saw and that it not at all desirable. Why? Because the flatness of your table saw top will determine the accuracy of your cuts. Be sure to check your new table saw for table flatness with a straightedge on or before delivery and afterwards from time to time. Lay the rule across the table top at all angles and check for daylight under the rule or rocking of the straightedge on the table top.

My ideal would be to never have a speck of dust reach the gears of my table saw trunnion and that all sawdust would be sucked away from the saw blade and out of the machine as soon as it was made. I would never need to clean out sawdust from inside the saw cabinet and the trunnion would always operate smoothly and easily. While I don't expect to ever see my dream fully realized, there are saws on the market today that closely approach this level of efficiency in sawdust extraction.

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